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crash course in cd manufacturing

the basics - cd and cd label
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    cd
     cd label


this is a cd. the printing on your cd is referred to as the cd label. after your cd is moulded the cd label is silk screened onto it using PMS inks. (PMS stands for Pantone Matching System) your cd label design must be set up using colours from the Pantone Coated selections. the standard number of colours printed on the cd label is two. you can print up to six colours on the cd label if you wish, but extra charges per colour per cd will apply. you can print CMYK on the cd label by using Pantone CMYK. if you choose to print CMYK combinations we strongly recommend that you add a fifth colour and print a full white bleed so that your combinations print as you expect. (see the printing section for more information on CMYK)

when designing your cd label you should be aware of the different areas of the actual cd surface: the STANDARD PRINT AREA, the IDENTIFICATION BAND AREA, and the EXTENDED PRINT AREA.

These areas are illustrated below...



the STANDARD PRINT AREA (the area between 46mm from the center of the cd to 116mm from the center of the cd), is the area on the front of the cd where the "data" surface of the cd can be seen. the data area of the cd is the portion of cd is where the digital information (music data, cd-rom, or cd enhanced data) resides. this area has a consistent "reflectivity". your cd label design can "drop out" to reveal this area's surface and use the silver colour of the side as a sort of extra colour in your design. (take a look at the back of a cd you have... if you look closely you can see very fine rings imprinted into the silver surface: these rings are the information on that cd. the rings are what gives this area of the cd a "grain" and cause the light refraction (the rainbow sort of effect) that you can see when you move the cd in the light. the rings are actually made up of very small "pits" which are how your cd gives digital information to your cd player to read... a pit = 1, and no pit = 0)


the IDENTIFICATION BAND AREA (the area between 39mm from the center of the cd to 46mm from the center of the cd), is the area visible through the front of the cd where information identifying your cd is stamped (such as your catalogue #, and where your cd was manufactured, lot number...). this surface is metallic like the standard print area, but has no "grain". the identification band area is just plain metal, and does not have any data rings in it, so it has a chrome-like luster, but does not refract light like the standard print area surface does. if your cd label design drops out to reveal this surface you will be able to see a difference between this area and the standard print area.


the EXTENDED PRINT AREA (the area between 27mm from the center of the cd to 39mm from the center of the cd), is the area in the center of the cd which is made of clear plastic. this area has a completely different reflectivity than the standard print area surface, and the identification band area, and is not opaque, so light will shine straight through it. if your cd label design drops out to reveal this section of the cd surface you will see it clearly, and you might not like the results. this area of the cd surface is also visible through the actual cd label; when light gets behind the cd it will shine right through the printing on the cd label in this area, and even if this area contains the same colour used in the standard print area and the identification band area it will look different.

NOT-SO-AWESOME
cd label design

this "not-so-awesome" cd label design illustrates how dropped-out text or images crossing over into the identification band area and the extended print area will fully reveal the difference in surfaces underneath the cd label. the larger text on the outside would be fine because it stays within the standard print area, and would in fact, create an interesting effect with the text as light shone on the cd from different angles. *please note that although this would not be classified as an error, the light shining from behind the cd will reveal the clear plastic extended print area underneath the printing through the ink... if you do not wish for this difference to show on your final cd, then you should not print your background colour into the extended print area.

 

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crash course in cd manufacturing

the basics